FAQ
Bristle retention testing ensures that the tufts remain securely attached to the base under pressure or repeated use. It’s a key quality control step, especially for brushes used in hygiene, industrial, or safety-critical applications.
2025
06
07
A double-head tufting machine can work on two areas of the brush simultaneously or even produce two brushes at once. This setup significantly boosts production speed while maintaining accuracy and is ideal for large-volume orders.
2025
06
07
Automation allows for quick adjustments in tufting patterns, bristle lengths, and base shapes. This flexibility enables manufacturers to produce customized brushes efficiently, meeting diverse customer requirements without sacrificing speed or quality.
2025
06
07
Strip brushes are made by compressing filaments between a metal channel and inserting a core wire to hold them in place. Unlike drilled and tufted brushes, this method produces continuous-length brushes ideal for sealing, guiding, or cleaning applications.
2025
06
03
Brush design software enables manufacturers to digitally plan tuft patterns, bristle lengths, and hole placements before production begins. It reduces prototyping time, minimizes errors, and allows rapid customization to meet diverse customer needs.
2025
06
03
Injection molding machines are used to create plastic brush bases by injecting molten material into a mold. This process allows for complex shapes, embedded logos, and consistent quality, serving as the foundation for the tufting process that follows.
2025
06
03
Regular maintenance prevents breakdowns, maintains precision, and extends the machine’s service life. It includes cleaning moving parts, checking alignment, lubricating components, and replacing worn tools to keep production running smoothly and efficiently.
2025
05
15
The hole drilling unit creates evenly spaced cavities in the brush base for tuft insertion. It uses high-speed drills or heated pins, guided by programmed patterns, to ensure accuracy and alignment with the brush design specifications.
2025
05
15
Bristle density is controlled by regulating the amount of filament per tuft and the spacing of holes in the brush base. Automated machines use precise feeding and tufting mechanisms to maintain uniform density, which directly impacts brush effectiveness and feel.
2025
05
15
The handle assembly unit attaches handles to brush heads, completing the product. It may involve pressing, screwing, or gluing techniques, depending on the design, ensuring the final brush is ergonomic and ready for consumer use.
2025
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10
The flagging unit splits and frays the tips of synthetic bristles, increasing their softness and surface area. This process improves the brush’s cleaning efficiency and makes it gentler on delicate surfaces, such as in cosmetic or car wash brushes.
2025
05
10
The anchor wire secures bristles inside the brush base during the tufting process. It loops around the bristle bundle and embeds into the base, locking the tufts firmly to ensure durability and prevent shedding during use.
2025
05
10
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Contact Person: Leo
Email: Mxdx@Mxbrushmachinery.Com
Tel: +86 13232438671
Skype/Facebook: +86 13232438671
Fax: 0750-6575221
Address: Heqiaolingwu Road, Sanyi Industrial Estate, Siqian Town, Xinhui District, Jiangmen City, Guangdong Province, China (Pc:529159)Pe 2019
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