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FAQ
Strip brushes are made by compressing filaments between a metal channel and inserting a core wire to hold them in place. Unlike drilled and tufted brushes, this method produces continuous-length brushes ideal for sealing, guiding, or cleaning applications.
2025 06 03
Brush design software enables manufacturers to digitally plan tuft patterns, bristle lengths, and hole placements before production begins. It reduces prototyping time, minimizes errors, and allows rapid customization to meet diverse customer needs.
2025 06 03
Injection molding machines are used to create plastic brush bases by injecting molten material into a mold. This process allows for complex shapes, embedded logos, and consistent quality, serving as the foundation for the tufting process that follows.
2025 06 03

Regular maintenance prevents breakdowns, maintains precision, and extends the machine’s service life. It includes cleaning moving parts, checking alignment, lubricating components, and replacing worn tools to keep production running smoothly and efficiently.
2025 05 15
The hole drilling unit creates evenly spaced cavities in the brush base for tuft insertion. It uses high-speed drills or heated pins, guided by programmed patterns, to ensure accuracy and alignment with the brush design specifications.
2025 05 15
Bristle density is controlled by regulating the amount of filament per tuft and the spacing of holes in the brush base. Automated machines use precise feeding and tufting mechanisms to maintain uniform density, which directly impacts brush effectiveness and feel.
2025 05 15







The handle assembly unit attaches handles to brush heads, completing the product. It may involve pressing, screwing, or gluing techniques, depending on the design, ensuring the final brush is ergonomic and ready for consumer use.
2025 05 10
The flagging unit splits and frays the tips of synthetic bristles, increasing their softness and surface area. This process improves the brush’s cleaning efficiency and makes it gentler on delicate surfaces, such as in cosmetic or car wash brushes.
2025 05 10
The anchor wire secures bristles inside the brush base during the tufting process. It loops around the bristle bundle and embeds into the base, locking the tufts firmly to ensure durability and prevent shedding during use.
2025 05 10
Multi-axis machines can move in several directions simultaneously, allowing for tufting on curved or irregular surfaces. This capability is essential for making specialized brushes like toilet brushes, shoe brushes, or technical brushes with 3D contours.
2025 04 26
The base material—such as plastic, wood, or metal—affects the brush’s durability, weight, cost, and application. Choosing the right base is essential for compatibility with tufting methods and for meeting the functional and aesthetic demands of the end product.
2025 04 26
CNC (Computer Numerical Control) brush machines automate precise movements like hole drilling, tufting, and trimming. They reduce manual labor, minimize errors, and allow for quick adjustments in design, resulting in faster production and consistent brush quality.
2025 04 26
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