Multi-axis machines can move in several directions simultaneously, allowing for tufting on curved or irregular surfaces. This capability is essential for making specialized brushes like toilet brushes, shoe brushes, or technical brushes with 3D contours.

The base material—such as plastic, wood, or metal—affects the brush’s durability, weight, cost, and application. Choosing the right base is essential for compatibility with tufting methods and for meeting the functional and aesthetic demands of the end product.

CNC (Computer Numerical Control) brush machines automate precise movements like hole drilling, tufting, and trimming. They reduce manual labor, minimize errors, and allow for quick adjustments in design, resulting in faster production and consistent brush quality.

Filament besleme sistemi, kıl malzemesini makaralardan veya çilelerden tufting kafasına iletir. Yüksek hızlı üretim sırasında filamentlerin uzunluğunu, miktarını ve türünü düzenleyerek, tutarlı tutam boyutları ve sorunsuz bir çalışma sağlar.

Deliklerin hassas bir şekilde konumlandırılması, kıl tutamlarının tutarlı bir şekilde yerleştirilmesini sağlar; bu da bitmiş fırçanın performansını, dayanıklılığını ve görünümünü etkiler. Fırça tasarımına bağlı olarak yüksek doğrulukta delik delmek veya kalıplamak için genellikle ileri CNC sistemleri kullanılır.

Tıraş ünitesi, tufting işleminden sonra kılları şekillendirir ve eşitler, böylece düzgün bir uzunluk ve temiz bir sonuç elde edilir. Fırçanın kullanım amacına bağlı olarak açılı, kubbeli veya düz üst gibi farklı fırça stillerine göre ayarlanabilir.

Brush-making machines are designed with adjustable mold systems and tool setups that can accommodate different shapes. The machine can be reconfigured to produce round, square, or other shapes by changing the mold and adjusting tufting parameters, ensuring versatility in design

The tufting head is a crucial component that inserts bristles into the brush base. It uses needles to push the bristles through pre-drilled holes or slits, securing them tightly and ensuring they stay in place during use

Brush-making machines use precision-controlled tufting mechanisms that evenly space and insert bristles into the brush base. Automatic feeders and alignment systems help achieve consistent bristle distribution, ensuring uniform density and coverage

For specialty brushes like angled or curved brushes, the machine can be fitted with adjustable molds or customized heads that shape the brush base accordingly. The tufting and trimming systems are also adjusted to ensure the bristles align with the specific shape, allowing for precise functionality in specialized applications

The trimming system in a brush-making machine ensures that the bristles are cut to the correct length and shape. It helps achieve uniform bristle length and a neat appearance, which is critical for the brush’s performance and aesthetic quality

Brush-making machines adjust to different bristle thicknesses by using specialized settings for tufting needles, spacing, and tension control. These adjustments ensure that thicker bristles are securely inserted without damaging the base, while thinner bristles are handled with the required precision