Meixin Comb Brush Machinery
A leader in this industry ,specializing in brush making machine line for more than 14 years
Toothbrushes are something we use in our everyday lives. Having our teeth cleaned feels really nice, especially now with the convenience that modern toothbrushes bring. However, have you ever wondered how these brushes are created?
Typically, toothbrushes are made using certain machinery that can combine the materials together with the focus to produce high-quality brushes that are convenient to use. Today, we’ll be talking more about the trimming machines, machinery that’s important in creating toothbrushes. So check more information about it below:
Yes, everyone knows what a toothbrush is, unless they’re living under the cave. A toothbrush, as you may know, is used for teeth cleaning. Generally, you won’t use a toothbrush alone, you need to combine it with toothpaste and mouthwash to keep your teeth and mouth clean.
However, the toothbrush has a long history since its first development back in the 90s. Back then, the industry was able to grow, reaching a $600 million worth of market size. The reason the market size was high was because the toothbrushes are basically replaceable, plus the continued development made their prices go higher as well.
American Dental Association (ADA), recommends we replace the toothbrush at least once per three months. But let’s be real here, we could use one for almost a year with no replacement. In fact, according to statistics, an average individual in the USA buys 3 toothbrushes every 2 years.
And now with how fast you can obtain information from basically anywhere, the awareness of health has increased. Keeping your teeth clean will prevent any other serious issues, including cavities, periodontal, or gum disease, which could be really harmful.
When you’re brushing your teeth, have you ever thought about how many toothbrush styles there are? In reality, there are many.
And it stared back in the 90s when companies are fighting each other, figuratively, to show their superiority compared to other brands. With the competition, consumers were given a lot of toothbrush styles, ranging from hard or soft bristles to ones that have different materials, configurations, and colors.
For example, there was an angled toothbrush, a product created for consumers who want a nicer grip. This can make brushing teeth more efficient and convenient as the brush will fit in your hand nicely.
There are also so-called replaceable toothbrushes that are used differently from other conventional brushes. These brushes have bristle heads that can be replaced. So instead of throwing the whole thing out, all you need is just to replace the heads, which could be proven to be more affordable.
Some companies also made some adjustments in creating more unique styles of toothbrushes, like replacing the ordinary handle with a big one or making the bristles to be more inward in order to “hug” the teeth. Innovations like this have made toothbrushes a thriving and successful industry.
Entering the modern era, we have electric toothbrushes, which only require users to only have subtle hand movement to completely clean their teeth. These devices are powered by batteries and usually rotate around 4200 rpm. Other than more convenient operation, electric toothbrushes were also claimed to be able to remove any teeth plaque.
Toothbrushes are usually made by machines. A toothbrush usually consists of handles (which are often made of plastic) and bristles. To put them together, you’ll need specific machines that may work as expected.
By using these machines, you may undergo toothbrush-making processes, such as:
The first step the machines will do is to mold the handle. It’s an important part of the toothbrush that you’ll hold, so it’s important for manufacturers to ensure that the handle can be conveniently gripped.
The material used for this process is plastic, which is then processed into pellets. These newly created pellets will be put into an injection machine to be melted. Once heated, the rotating screw will form the plastic into handle molds.
This step will effectively create the molds of the handle, including the small holes to put the bristles in. The machine will also press the mold until the material cools. When it’s finally cooled, the clamped will be removed, and small pins are used to push the handle.
The next process is to put the bristles in. Bristles are usually made of nylon, a strong but flexible material. These bristles will be installed into the core by using the stapling method. Tiny metal staples are used in this process.
Now it’s time to use the trimming machines. As the name implies, this machinery is used to trim the bristles to make them proper in terms of shape and length. Each company may have its own designs so you may expect different trimmings for the brushes.
The toothbrushes are finally made, and it’s time to do the packaging. These brushes will be put into plastic containers, which are generally transparent from the front. These packages will usually have labels and product information. A Seal of Acceptance will be added once the product is approved by a dental association in your country.
For the final part, these packed toothbrushes will be put together in a box for shipping.
Now, you’re probably wondering about the trimming machines used in toothbrush manufacturing. It’s a machine that’s versatile as it may easily fit the company’s needs, plus, it may work wonderfully to deliver its unique advantages.
These machines usually come in different sizes depending on the required configuration and desired output. You may find double clamps to hold two brushes at the same time, but you could even find more in bigger machines.
Other than creating flat or profiled trimming, the machines can also be used to make longitudinal trimming or laser engraving to brush handles. Another machine might use a traditional way of marking the handle by applying hot stamping.
Choosing the right quality trimming machines is definitely important for every company as bristles are the parts that will touch the teeth and mouth directly. They’ll have to be sure that the bristles are proper in length and size so consumers may easily and conveniently brush their teeth without any existing issues.
Trimming machines are also great for quality control, making sure that each toothbrush has the same configuration as the bristle. That way, all the toothbrushes created will have uniform specifications.
Actually, the trimming machines work in simple ways. First off, right before the trimming process begins, the bristles will be inserted into the brush head in the previous process. Thanks to their characters, bristles are typically easy to fit in handles.
With the right positioning, the handle will fit nicely inside the trimming machine. Usually, there will be two or more brushes processed at the same time. Companies tend to use bigger companies to create a lot of toothbrushes simultaneously, so they can have a steady supply of brushes ready to sell.
Now, comes the trimming process. The machines are generally equipped with cutters or bladed with high precision to cut the bristles accordingly depending on the input. This process will ensure that each toothbrush created will have the same bristle lengths and shapes.
Another good thing about trimming machines is the fact that they can also be used as means to control quality. If the machines found some irregularities or defects, they will send notifications about it, preventing the trimming process to go further.
Since the process is automatic, companies may have better product efficiency by reducing the costs of hiring manual labor and minimizing production errors. Plus, these machines are customizable as well, so manufacturers may use them to make a suitable toothbrush design that the market highly demands.
The main purpose of using the trimming machines is to make sure that the toothbrush bristles are trimmed at the proper length and size according to the manufacturer’s design. By using the machines, you may keep the product consistent and have higher efficiency in product-making by minimizing errors that could potentially be done by human errors.
With trimming machines, manufacturers may also create the desired toothbrushes with specific designs that make them shine in the market. They can easily apply some decals using laser technology. That way, the toothbrushes will be more special in customers’ eyes.
And that’s a thing or two we can explain about the trimming machines. This machinery is still proven to be beneficial and highly effective in creating the toothbrushes you desired. Now, for those looking for the best quality brush-manufacturing machines, look no further. MX Machinery is ready to help out any potential clients who wish to get better machinery for their brush production.
The company is first established in 2004, and continuously growing to be a professional company that engaged in various factors of brush machines. With long years of experience, the company is ready to deliver quality brush machines that were perfectly designed by a highly competent team.
For more information, give us a call!
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