El sistema de alimentación de filamentos suministra material de cerdas desde carretes o madejas hasta el cabezal de mechones. Regula la longitud, la cantidad y el tipo de filamentos, garantizando tamaños de mechones consistentes y un funcionamiento suave durante la producción de alta velocidad.

La posición precisa de los orificios garantiza la colocación uniforme de los mechones de cerdas, lo que afecta el rendimiento, la durabilidad y la apariencia del cepillo terminado. A menudo se utilizan sistemas CNC avanzados para perforar o moldear agujeros con gran precisión en función del diseño del cepillo.

La unidad de recorte da forma y nivela las cerdas después del peinado, lo que garantiza una longitud uniforme y un acabado limpio. Se puede ajustar para diferentes estilos de pincel, como pinceles angulares, abovedados o planos, dependiendo de la aplicación prevista del pincel.

Brush-making machines are designed with adjustable mold systems and tool setups that can accommodate different shapes. The machine can be reconfigured to produce round, square, or other shapes by changing the mold and adjusting tufting parameters, ensuring versatility in design

The tufting head is a crucial component that inserts bristles into the brush base. It uses needles to push the bristles through pre-drilled holes or slits, securing them tightly and ensuring they stay in place during use

Brush-making machines use precision-controlled tufting mechanisms that evenly space and insert bristles into the brush base. Automatic feeders and alignment systems help achieve consistent bristle distribution, ensuring uniform density and coverage

For specialty brushes like angled or curved brushes, the machine can be fitted with adjustable molds or customized heads that shape the brush base accordingly. The tufting and trimming systems are also adjusted to ensure the bristles align with the specific shape, allowing for precise functionality in specialized applications

The trimming system in a brush-making machine ensures that the bristles are cut to the correct length and shape. It helps achieve uniform bristle length and a neat appearance, which is critical for the brush’s performance and aesthetic quality

Brush-making machines adjust to different bristle thicknesses by using specialized settings for tufting needles, spacing, and tension control. These adjustments ensure that thicker bristles are securely inserted without damaging the base, while thinner bristles are handled with the required precision

A hopper in a brush-making machine stores and feeds bristle material into the tufting mechanism. It ensures a continuous supply of fibers, reducing the need for manual loading and enabling uninterrupted production

CNC (Computer Numerical Control) systems enhance brush-making machines by allowing precise control over bristle placement, tufting patterns, and trimming lengths. This level of automation improves accuracy, customization, and production efficiency

Common safety features include emergency stop buttons, protective guards, safety sensors, and automatic shutdown mechanisms. These features prevent accidents by stopping the machine when abnormalities or obstructions are detected