What are the processing methods of the tufting machine? -Jiangmen Xinhui District Meixin Brush Manufacturing Co., Ltd.

　　Active processing:

　　 is the continuous processing product, the center does not stop, unless the 'Stop' button is pressed, only two are placed Only when the above fixtures are used can the cycle processing of the product be completed. Fully active processing can increase the output power. When the product on the first fixture on the list is processed and the product on the second fixture is processed, the product on the first fixture can be replaced, and the product on the second fixture can be processed. Replace the product on the first fixture on the list to complete reciprocating processing. If only one fixture is placed, only the semi-active machining mode can be used. In the standby state, press the number key '1' on the panel to enter the fully active working mode. When the maintenance is displayed, the whole machine will stop. After repairing, move the machine head to the high position and use the 'single step' key to find For empty positions, press the 'Start' key to process, otherwise, the holes that have been processed by pressing the start key will show heavy holes, which may damage the needle. You must pay attention to it during operation, and you should also pay attention to semi-active processing.

　　Semi-active processing:

　　 Press the 'Start' button once to process once, and the machine head is at the highest position after processing the product The position stops and the work reaches the starting point. To replace the product, press the 'Start' button again to work to the first hole on the list and process it again. It can also be processed from the beginning of the Nth hole to the final hole. N can be set. After the hole number is input through the keyboard, press The hole and the lower hole key work to the hole, make sure that the hole position must not be processed, and then press the 'start' button to process, otherwise the needle will be damaged, and the processing method is the same as that of fully active processing.

　　Full-active test machine:

　　 After learning the product data, in the full-active test machine screen, click 'Upper Hole' or 'Down 'Hole' button, complete single-step hole alignment, you can find out whether the position of the hole is wrong, if it is wrong, you can exit and enter the lesson correction interface to make corrections. After pressing the start, the workbench will continue to move until the completion of a product program file to stop the work, so that it can test whether the workbench is normal.

　　Teaching data of the tufting machine

　　 The hole position of the tufting (drilling) machine is related to the lesson. The order of the lesson data is the order of hair transplanting (drilling). After finishing the final hole position, return to the first hole position on the list, and try to keep the first hole on the list close to the last hole. All the holes contained in a product number (the first hole to the first hole) The final hole) is called a product or a style (or a program data file). The data of a product or a style can contain several fixtures and two fixtures (the final hole of the fixture and the next fixture. The interval between the first hole) is called the interval between two holes. The 0th hole is called the starting point or the machining zero point, not the mechanical zero point. The sequence of flocking (drilling) must be drawn up first to ensure the speed.

　　0 is the zero point or starting point

　　The order of the data is the order of processing, so try to learn Minimize the distance between the holes of the lesson. The lesson data can be learned horizontally or vertically. The number identified in the above figure is the order of the learned hole positions, so that the interval between the two points of the lesson is the shortest, and the motor working time is the shortest. When a motor works, the mechanical vibration will also be reduced. Small, the route of planting or drilling takes a serpentine shape. If possible, arrange the holes as close as possible to the first hole on the list and the last hole, so that the speed will be faster and the power will be higher.

　　 The lesson rotation is similar to the lesson plane. Pay attention to the lesson of the rotation. When the workpiece is rotating to 360 degrees, it is best not to continue to rotate forward, and the lesson data should be rotated. Similar to the plane lesson, if you continue to turn the lesson forward, the data of this lesson will be added all the time, resulting in a large gap between the final hole and the first hole on the list. Assuming 20 turns, when the final hole is completed, return When the first hole is on the list, the motor needs to rotate 20 revolutions, the speed is 15 revolutions per second, and the minimum demand is 2 seconds, which is 2 seconds longer than the positive rotation lesson, and the output value of one day is very different. Therefore, when lessons are learned, we must first draw up the order of processing holes and find the best method to improve the production capacity.

　　 Enter the lesson screen, you must press the 'return to zero' button, the machine channel returns to the original point, and then learn the data, otherwise the data obtained is not accurate or can not be learned. Then select the speed level (1, 2, 3 correspond to low, medium and high lesson speed), press (X+, X-, Y+, Y-, Z+, Z-) key to move the channel to the first hole point on the list, and then press ' The 'OK' button is the first hole on the list, and then the second and third holes are taught.